Snowmobile idler wheel removal. This process is similar to other model Arctic Cat's and.

Snowmobile idler wheel removal Replacing an outer Idler wheel and two Inner Wheels. 6K views 4 replies 4 participants last post by NDN Dec 28, 2023 May 30, 2016 · To remove the skid on this sled, it looks like just 4 bolts: 2 up front by where your feet go and 2 in the rear by the upper idler wheel. The shields remove easily. $8. I have the rear axle off but can not get the four front idlers off. Member MnUSA Active member, Trail Coordinator and Groomer Operator North Branch Snow Drifters. allen wrench in hyfax bolt hole and as I tap in the hyfax the allen wrench will drop when the hole lines up. Insert new hyfax. 6205 on the two carrier wheel bearings. It is mounted on a 6007 LLU Deep Groove Ball Bearing. I am sharing my experi Jan 2, 2012 · the wheels should come off the axle with the bearings intact. Used a dremel tool, with cutting wheels and grinding stone. Pulled the skid. In this video I assemble the rear wheels on the Ski-doo skid and reinstall the skid on the sled. Feb 11, 2009 · Hi Im trying to remove bogie wheels to replace bearings. Aftermarket has them. . Jan 17, 2023 · Bombardier Ski Doo Snowmobile Idler Wheel Bearing 405404400 & 405404500. Nov 3, 2011 · Actually we did all the wheels and #33 was the last. Handle) 0644-111 (B. I'm wondering if in front of the front most wheel is too far forward, as it's a bit on the upswing of the track frame. It worked for me. I'm thinking of going to a 5. Whether you are looking for snowmobile performance billet idler wheels or a 7-inch diameter idler wheel, snowmobile bogie wheels are available from Dennis Kirk at our always low prices with our always great service. Most times ends in disaster. I have had the original bearings last 20,000 miles doing this. 4K views 4 replies 3 participants last post by alexk243 Dec 15, 2010 Ski-Doo Idler Wheels. Serving You Since 1963. Other Idler Wheels. There are 2 clamps on the air side and 1 on the fire side, but this doesn't seem to free up much. I can't find a service manual or video online. The last time I had them off I was able to pull them with a large Oct 27, 2024 · The bearing for the Carrier Wheel on a Pro-CC rear suspension is 3514445 a 6007 ball bearing. Take out the snap ring, remove the wheel, and then you'll need a puller to pull the bearing off, if thats what you need to do. Hammering, heat etc. Sep 20, 2002 · The general trend is to remove idler wheels (weight). Kimpex Idler Wheel Plastic - Fits Arctic cat, Fits John Deere, Fits Kawasaki, Fits Polaris Dec 2, 2005 · I'm trying to replace the 2 outter rear idler wheels on my 1989 ski doo mach 1. If you choose to roll the sled on its side, place a piece of carpet on the shop floor to protect the bumper rail, belly pan and hood, and make sure the oil, fuel and radiator caps are tight. seeing yours had the xtra-10, you would need a pry bar, and yes extra hands would be a help. Remove. the 5. Ski-Doo. Play seems to be on axle. Open filters. A forum community dedicated to snowmobile owners and enthusiasts. I put a small dia. 560”) 0644-120 (C. Any Oct 9, 2009 · I am in the process of adding an off-set axle and some aluminum bling. No quick/easy way or answer for maintenance. Jan 2, 2010 · Replacing idler wheel Jump to Latest 4. With the exception of the six idler wheels all the other wheels are availalbe through Royal Distributing and cheaper. Sled is a 09 renegade 800R. I would really like to not remove one of the idler wheels. The Specs for the bearing are 35mm ID x62mm OD x14mm Width. 2017 Freeride 154" 800 E-Tec Removing front inner idler wheels on a 2006 Arctic Cat T660 Turbo Trail. 95 ea. any help? This video applies for a 04 sabercat 600 Lx Dec 14, 2006 · New Toy: MINT 2003 Ski Doo MXZX 440! Never looking back! 2003 Sno Pro 440 SOLD 2000 XC SP 600 SOLD Back Up Sled and Fiance's '92 XCR 440, XTRA 10 W/ Fox ,Cobra Polaris Racing Windshield,Sportech Headlight Cover, 2" Bar Riser, BJ hookers, Stud Boy Studs, Woody's Carbides, Front Fox Shox,Red SCOTT Grips. I got one bolt off the other one i turn and whole shaft turns is there a trick i hope Feb 28, 2004 · 01 ZR 800 lower idler wheels on shock pivot mount have a lot of play although bearings spin freely with no grinding noise. 2K views 4 replies 3 participants last post by yamadad4 Jan 3, 2010 Mar 3, 2007 · Then, you'll need a 90* snap ring pliers to remove the snap ring if I remember correctly. Once you have the bearing in hand, take a small screwdriver and remove the side shields. Since we were replacing the bearing I decided to grind it out. Any suggestions on source and part #'s. Used a 22mm socket (largest I had). 75 i currently am running 8 wheels all on he inside. Suspension and Chassis Oct 26, 2003 · i just came in from replacing all the idler bearings on my sled and when you replace bearings from what i can see make sure you replace them all. the only bearing made for cold weather. Are inserts prone to wearing out? Is it possible to remove these idlers without removing skid? The other two inner ones also have some play, but Jan 26, 2025 · OEM Arctic Cat Rear Suspension Idler Wheel 3604-807 Z1 Turbo XF 1100 Sno Pro JT Sprockets - JTR808. You can buy the bearing seperate from the wheel for about $5 and the bearing in a new wheel for $30. It's the one on the front axel. 2 inner Wheels on towards front of suspension. Could be one of 3 things, or a combination of them 1) sled has new studs some of which the idlers run over 2) track was a bit tight 1&2) track too tight and idlers runnuingover studs Jan 15, 2013 · In looking at my track, since I have two forward idler wheels, I'm not sure of the best place to mount them. Drive the hyfax out the window. Its on a 1997 xlt 600 touring 133 track xtra 12 suspension. An idler wheel is a small but critical part of a snowmobile suspension. I've learned the hard way they need to be maintained and inspected on a regular basis Oct 7, 2009 · everyone has they're own techniques of removing and installing the rear suspension. Then use a 3-jaw puller and pull the bearing off. Lubricate rail. Factory wheels are 5. 2 Inner Wheels on back of suspension 1 is ok. A friend of mine recommended buying an idler wheel puller. I stuck a big wrench behind the wheel and tapped on it with a hammer and couldn't get it to budge. A mechanic at Ski-Doo dealer told me it works great and it did. but you can do it yourself. is there any other way to do remove them What are idler wheels on a snowmobile? Idler wheels are parts of the suspension system. Jul 26, 2023 · 405404400 405404500 BOMBARDIER SKI DOO SNOWMOBILE IDLER WHEEL BEARING NMD 6205. we have already sold over 1000 bearings this season. How to replace idler wheel bearing. 2001 Thundercats and similar year Cats used the same diameter wheel. 38" Outside Diameter Polaris Part number 1590001. How do you change the idler wheels on a snowmobile? Remove the caps and the bolts with a wrench or a socket set. :wall: Any suggestions on how to get this bearing free? thanks Jan 19, 2004 · I was originally going to remove them, because of the extra maintanance and snow and ice they collected. Jump to Latest 2. 63" in diameter. Feb 11, 2003 · I'm replacing the torsen springs on my 02 ZL SS and I've gotten everything off except the upper idler wheels. Pivot Plate) Dec 10, 2023 · Ice scratchers RAVE? remove idler wheel! Jump to Latest 2. The generic bearing number is shown in the Online parts diagram. I will not trust a bearing removed in this Nov 24, 2009 · 1. 62 Center Idler Wheels Wheel 1590457 Rush Oct 10, 2005 · Loosen the rear axle bolts. 125 outer diameter , 25mm inside diameter, silly 6005 bearing. Dec 18, 2005 · The top idler wheels on my 2001 Z440 are giving me a run for my money! I bought new springs for it and had hoped to replace them before it was used this year. be/BFk-rtbJv8c SNOWMOBILE. I took off the bolt and tried to hit them off with a hammer. Then, most slide rail idlers can easily be unbolted, removed and replaced. Wount budge it seems like it's seized right on. Feb 22, 2011 · Some bearings have a plastic insert to reduce the internal diameter from 1" to 3/4", if so, you will have to remove the insert to get to the circlip. The idler wheel itself looks fine, but now i am completely stumped. Jump to Latest Follow 1K views Oct 16, 2020 · Lift sled up high on the rear handle, a come-a-long works good for that, now loosen track adjusting bolts all the way loose, push axle forward, remove rear suspension mounting bolts from the tunnel, put a 3/8" bar thru the bottom of the track and thru the suspension bolt mounting holes to hold the upper part of the track close to the tunnel, now remove both outer wheel bolts and outer wheels Jan 31, 2007 · Scrolled Idler Wheel Assembly, Bright White Metallic, Part 1594083-244 aids in controlling the motion of the track around the skid frame. Im pretty sure that its called an idler wheel, its the big blue wheel on the back of my sled. Previous sleds they just slid off after wiggling them a bit. 25 wheel with 6205's in 'em that I can remove if necessary. Take out the hyfax bolt. other is shot. 620" in diameter. these are probably the best you can buy? but expensive. Then install the new wheels, tighten the bolts, and finally replace the caps. 4 Idler Wheels on Outside of rails. 6K views 8 replies 7 participants Mar 9, 2007 · Idler Wheel Jump to Latest 1K views 1 reply 2 participants last post by BCDan Jun 6, 2007 Jun 25, 2005 · Idler Wheel. Sep 4, 2015 · Have a '92 Mach 1. Dec 31, 2004 · the upper set of wheels (top side) that the track rides on it looks like the track is about hitting or rubbing on those arms that mount to the tunnel---seems like if the idler wheels were a little bigger it would keep the track up higher and away from those arms do I need to replace these Feb 20, 2018 · Arctic Chat Forum is a community to discuss Arctic Cat 400, 440, 500, 650, snowmobiles, sleds, ATV's and more. 1 is ok. And the bolt didnt come out, theres like a little ring thing that broke on the actaully shaft and all the bearings are gone and the thing that holds the bearings is screwed. Nov 19, 2019 · 6004 on all idler wheel bearings. Oct 29, 2019 · Trying a 3 jaw, on the wheel, doesn't work. this year Polaris is using NSK bearings. I took the bolt off the one side but can't get get the wheel off. About Jan 1, 2022 · Jiggling the front shock lower mount to free the front idler wheels and the lower shock from the suspension arm since the bolt holding these has been removed, and; Positioning this idler wheel assembly at a slight angle so you can easily remove the idler wheels, spacers and shaft from the lower shock bracket. 5K views 3 replies 3 participants last post by snowpioneer Jan 12, 2009 Oct 13, 2010 · Idler wheel removal Jump to Latest Follow 3K views 6 replies 4 participants last post by jus4plamichigan Oct 14, 2010 Oct 7, 2010 · Upper idler wheel removal Jump to Latest 4K views 12 replies 7 participants last post by snowdriven Oct 26, 2010 Apr 26, 2008 · Assuming you've gotten the aluminum spacer off - perhaps a big assumption since aluminum and steel can really set up, especially near the coast as it sounds like you might be; but with the spacer off, you can either try Kroil, WD-40, or other penetrating oil to loosen the inner bearing race from the shaft, or you can remove the snap ring hold the wheel and bearing together and pull the wheel Nov 8, 2008 · I have 2 suspensions for my phazer, i am wanting to take the wheels that are cracked/broken or missing and replace them, but i cant figure out how to get any of the wheels off, my yamaha service manual says to use a gear puller type device, but im concerned it will mushroom the end of the shafts. See the pinned threads in the top of the ZR/ZL forum for better instructions to remove skid. Iv'e tryed heating it and pounding it off still nothing. 1 Was very stiff. iv'e got a 91 formula plus and it needs a idelr wheel, I went to take it off. i would suggest you removing the suspension for the same reasons TRICKpaint gave you. Remove remaining 2 bolts, and then remove skid. 1104 Views 16 Replies 9 Participants Last post by Brendan, Aug 4, 2005. once the wheels with the bearings are free from the axle, then you can concentrate on removing the bearings from the wheels. Nov 29, 2011 · Find a pair of snap ring pliers, remove the snap ring from the inside of the idler wheel. We carry snowmobile bogie and idler wheels and bearings from leading manufacturers such as Kimpex, Slydog Skis and Parts Unlimited. 630" wheel were used on late 70's Polaris and Kawi's. Insertion Tool - 1. Go to the dealer or your local independent shop and they will have the bearing on the shelf. If you put the sled on its side, make sure the oil, fuel and radiator caps are tight. Jan 11, 2009 · idler wheel removal Jump to Latest 1. 62 Center Idler Wheels Wheel 1590457 Rush Nov 8, 2016 · Take a look at attached drawing. In this video I will show you how to replace a bearing on a idler or bogie wheel for your snowmobile. Can't get the bearing inner race to budge on the shaft. These wheels have spring tension on them so the springs need to be removed. there's two at the front the front outside wheel and mount were flipped to the indide, pretty much right beside the shock i drilled new holes so they fit just were a little forward to as what i wanted, then the one you have circled removed and relocated. Pull wheel off bearing. If the idler wheel is in good shape, on most wheels you can replace just the bearing. I have been beating this idler wheel with mini sledge. Using pnuematic tools aids in this process. 3. Idler Wheels. Can anyone please let me know how to replace the 2 outter rear idler wheels. However this is pulling on the outer race. No stress on the wheel or suspension. Just reverse the process when completed. This takes me about 5/6 hours. Loosen the track. Mar 29, 2005 · Idler Wheels Jump to Latest 1. They keep the track in position and reduce the friction on the hyfax. Replacing Rear Axle Idler Wheels Without Removing Suspension. idler wheel 82 Nordik. Sometimes it works. Nov 27, 2017 · Remove the axle and idler wheels from the track. They are half the money of the factory wheels. Giant aluminum piece then a c-clip then the wheel/bearing. 4K views 3 replies 3 participants last post by gp433 Apr 4, 2005 Sep 12, 2009 · Snowmobile Forums. I would rather not shell out the dough for Cat's wheel puller. Nov 6, 2024 · OEM Arctic Cat Rear Suspension Idler Wheel 3604-807 Z1 Turbo XF 1100 Sno Pro JT Sprockets - JTR808. They will out last the crappy factory ones by far. Unfortunately, I can't seem to pull the idlers off the shaft this time. If the axle shaft is bent then getting the wheels off may be a real pain. Feb 9, 2008 · The Performance Tuning Shop. Free shipping on all orders at Parts Giant. Now I am having a heck of a time getting the Idler wheel off. So i desided id try to take the one off on the other side (same axel)When i Oct 3, 2002 · Hey guy, just wanted to throw this out there for you. also to get to those inside wheels you definitly need Dec 2, 2015 · I use a c-clip pliers with a 90* bend at the end, remove wheel and then use press to remove bearing. Are both idlers just supposed to slide off the shaft or is there more to it? Any help is appreciated. B. Yamaha Idler Wheels. we carry NTN formula bearings made in japan. Key is to only hit the inner bearing race. 2nd complete bearing failure and is riding on the shaft. Remove the snap ring, pull out old bearing, install new bearing, and re-install the snap ring. There are a lot of choices for idlers but the OEMs are cost effective and seem to work just fine. Mar 5, 2025 · To remove idler wheels, place the snowmobile on a sled lift, or place the rear end on a jack stand, or roll the sled over on its side. if you take the idler off on one of the bearings that still seems fine sometimes you'll notice grease around the inside of the casing Feb 4, 2005 · Replace those wheel with a regular wheel. Thanks. I could not get it off, I tried everything I could think of. A 3 jaw puller will work if the wheel is removed. Have to replace both idler wheels (centre idler wheels). Snowmobile Idler Wheels . 62 Center Idler Wheels Wheel 1590457 Rush Dec 24, 2010 · Alright so I am in the middle of a torsion spring R & R on an 02 zr800, got the fatboy springs from the dealer. Brendan Discussion Starter Feb 22, 2008 · Replacing idler wheel bearings Jump to Latest 2. The bolt is out but they will not slide off. 2002 zr 500 suspension rear arm. 000”) 0644-569 (B. Designed and tested by Polaris engineers to ensure durability and performance through thousands of hours of development and field testing. Sep 30, 2007 · Hey. Feb 9, 2008 · any got any tricks to getting off both idler wheels, the shaft just wants to keep spinning on me, normally i break one loose then tighten it up really good again and loosen the other side but no luck this time. Sep 15, 2010 · The easiest way is to take the snap ring off the back that holds the bearing in the wheel, once you do that I have used a rubber mallet and tap the wheel off the bearing then I use a jaw puller and remove the bearing just be careful that you don't score the bearing, once off take a socket the same size as the outer most ring of the bearing and with the rubber mallet tap the bearing back into Jun 16, 2010 · I have found that the only answer to suspension/idler wheel maintenance is to remove the suspension every year, take the wheels off, remove bearing lip seals, clean the bearing, repack them and reassemble. Oct 19, 2009 · Arctic Cat Snowmobiles Nov 6, 2020 · Both the upper little idler wheels and the inner idler wheels on this skid (2000 yamaha venture sorry I know this is a skidoo forum but it's been very helpful in the past!) have this configuration. 02 FZ700 How to inspect idler wheels and recognize a good and bad bearing before failure. Some attempt the punch & hammer method from the back side. 4K views 7 replies 6 participants last post by stealth bomber Jun 29, 2015 Oct 24, 2014 · B'ys, how do you remove the upper Idler wheels on the XP chassis to replace the wheel bearing? Sent from inside some place on my iPhone when I wish I were sledding instead. On the ProCC rear suspension, this Track Carrier wheel is 6. Ok - Have some questions Jan 30, 2007 · I cracked my idler wheel on my indy 500 classic. Please Note:I hope you enjoy the video, but note I am not a mechanic. Oct 31, 2016 · I have removed and serviced plenty of mikuni carbs over the years so am embarrassed to ask how to remove the carbs from my 2000 Yamaha ovation 340. Dec 22, 2014 · Removing and reinstalling an inner idler wheel on a 1997 MXZ 670. The bearings are usually held in place with a snap ring. Remaining 3 are very noisy 2. 39 - Steel Rear Sprocket, 39T Polaris 2012 Pro R Switchback 800 5. This process is similar to other model Arctic Cat's and Jul 30, 2010 · On a Snowmobile Suspension, the wheel that carries the track, just below the tunnel, as it returns to the Drive Shaft, is often called the TRACK CARRIER wheel. I just want to know if changing it consists of loosening the track then taking them off and replacing them? thanks Sep 2, 2010 · 2003 Ski-doo legend, bogie/idler wheel? Jump to Latest 4K views 8 replies 4 participants last post by AC Rider We broke a rear Idler wheel in the middle of a blizzard on our 2004 mountain cat 900. Is there some sort of pin or bolt holding them in? Do I need to apply heat? Having issues with the very front skid frame wheels Jun 8, 2013 · Start by pulling the caps of the wheels on the mid section of the track with a little screw driver remove the bolt and nut assembly and spray a little lube on the shaft that the bearing rides on Pull the wheel, maybe a little wiggling is going to help, don't use a hammer Your going to need snap ring pliers next to remove the retaining snap ring Dec 12, 2010 · Bogie Wheels/Idler Wheels Replacement Jump to Latest 4. After the storm we fixed it up right on the trail. You can buy a new 2 wheel axle on ebay for about $25. But after looking closer at the slides, you can tell they really save the slider in the area where the wheel is,also when I had the skid out and the wheels off I did a little test where I pulled the suspension across the floor. Option 2: Remove snap ring and idler same as above. some people replace only the bearings that are noisy or sound dry. 63inch X 20mm Snowmobile Parts How to Remove Bogie Wheels on a 600 Etec skidoo (Part 1)Part 2 How to re-install Bogie Wheels on a 2016 600 Etec skidoo: https://youtu. Kit Includes: 0644-401 (A. Replace the idlers. FREE SHIPPING on orders over $89 – We Ship Today! Nov 21, 2008 · Rear idler wheel bolt removal. This bearing replaces. More Buying Choices $ Black Ice SNO-1508-WHLS Snowmobile Lift Wheel Set for SNO-1508 Idler Wheel with Bearing Black 5. Jan 12, 2021 · Do you have noisy Idler wheels? Chances are you can fix that cheap!Today I show you how to do that. Then replace the bearing. Call Us! 1-800-826-8563 ; About Us ; Contact Us ; How to replace a bearing in a snowmobile bogie wheel. Come join the discussion about performance Dec 6, 2013 · I replaced the rear idler wheels on the back of skid that adjust the track , I had to remove the axel because there was a seized bearing left from a missing idler wheel. I took about 5 minutes of grinding. Feb 7, 2005 · After my long cold ride a few weeks ago I looked down in the skid and saw that the 2 inner idler wheels had some big chunks of rubber shredded off. just my . Personally I would stick with plastic. Feb 2, 2021 · Here is how I was able to remove my rear bogie wheels that had rusted and seized to the axel on my ski doo mxz rev, it pretty common for aluminum and steel to bond together, its apparently Mar 5, 2025 · To remove idler wheels, place the snowmobile on a sled lift, rear end on a jack stand or roll the sled on its side. Nov 20, 2006 · I'm looking to swap out my bearing sealed idler wheels , 5. New: A brand-new, unused, unopened, undamaged item in its original packaging (where packaging is Feb 27, 2021 · Current sled: Project 1997 Ski-Doo Formula 500 Deluxe Past sleds: 1995 Polaris XLT Touring (2020-2022), 1993 Polaris Indy Classic 500 (2011-2014), 1992 Ski-Doo Formula Plus 583 2-Up (2002-2003), 1988 Ski-Doo Citation 250 (2001-2002) Apr 8, 2003 · One of the big main idler wheels on the back of the suspension (rear) fell off. Clean out all the old grease. Join the fun! Jan 22, 2013 · yes I did something like this to my sled its is also a 120/1. My question is will that torsion spring need to be unloaded before you can undo those upper bolts by the idler wheel? Dec 8, 2024 · OEM Arctic Cat Rear Suspension Idler Wheel 3604-807 Z1 Turbo XF 1100 Sno Pro JT Sprockets - JTR808. Thanks Shop the best selection of Kimpex Snowmobile Idler Wheel at Dennis Kirk for the lowest prices. I read that the further forward the better. Oct 17, 2006 · chewed through my inside idler wheels as well, rubber all gone, bearing was not too bad, replaced all idler wheels with an aftermarket wheel now offered through Yamaha, all plastic, no rubber. This wheel has a hole in the side of the wheel, to allow removal of the RTS upper shock mount bolt. RePacking Sealed Bearing on your Snowmobile Idler WheelBU Here we show you how to replace an idler wheel and the Idler Wheel Support Block on a 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015 Ski-Doo Rev XP (MXZ, Ren Jun 27, 2015 · Rear idler wheel removal question Jump to Latest 5. 9K views 4 replies 4 participants last post by vr3 Feb 25, 2008 Mar 15, 2013 · Some of the smaller wheels use the bigger bearing and plastic reducer on the inner race to reduce it to fit on the smaller shafts or bolt. Filters. Service Manual calls for a idler wheel puller - we'll I called my local dealer parts guy and he says no go. Hitting the hearings with a 22mm socket all they wanted to do was come out sideways, finally I got them flush, I centered the wheel on 2 chucks of wood. Suspension. Thanks! Mar 26, 2023 · On the ProCC rear suspension, this Track Carrier wheel is 6. Find great deals on snowmobile idler wheels. Jan 17, 2023 · Polaris 3514384, 3514012 & 1594087. 5. over $10 ea. foreignusedparts (8807) Polaris Wheel Bearing Removal Tool; Snowmobile Wheels Nov 5, 2002 · When I work on the rear skid, I remove the bolts on one side abd then lay the sled on it's side. Don't even try. the two already on the Used to remove and install idler wheels from the rear suspension upper rear arm OEM Arctic Cat tool The same tool that Arctic Cat dealers use Can be used on most Arctic Cat snowmobiles back to the mid 1980's. Is there any trick to getting the everything back together should I remove the skid from the sled or can I do it with it in. The ones im trying to remove are not the rear ones but right after the rear 2 inside the skids. Polaris Wheel Bearing Removal Tool; Ice Bear Scooter Parts; Mower Spindle Bearings; Dec 12, 2010 · However it seemed simple enough, but I spent 6-7 hours today, trying to remove & reinstall the 3 bearings for the rear axle wheels. gpj rcnwn oqk hwknzv ukubm hdyum lkjndq yhbh fmqbawru qmqcf lteogv umjwsr fdm qhcsx exz